Purpose:

• disposal of waste from pigs slaughter
• disposal of waste from cattles slaughter
• disposal of waste from poultry slaughter
• disposal of waste from ostriches, horses, sheep, rabbits slaughter
• removal of fragmented bones
• removal of matted straw, hair and hooves
• removal of waste from evisceration of fish
• movement of finished meat products, poultry, fish, fruit, vegetables

Our vacuum system of slaughtering waste disposal allows to eliminate soft waste from slaughter such as ears, eyes, esophagus, rectum, intestines, matted straw, stomach contents, lungs, bones, hair, hooves, skin. The system can also be used to transport meat nutritious elements and is completely sterile system, as it exists in a vacuum, does not persist in it as well as any bacteria, microbes that could contaminate the product.

This very bold and revolutionary solution is already used in many meat processing plants in Poland and worldwide.

As for costs, this system compared to traditional solutions such as "man-truck-washer-cart-man" is much less expensive. There are no labor costs for additional people or tens of trucks or the washer, which is very expensive, and in addition takes almost 15 times more electricity than is offered by our system, and hundreds of liters of hot water. It should be noted that new technologies, materials, their numerous tests and studies led to a significant reduction in unit prices. Moreover, a new vacuum transport system requires less space than traditional solutions from a bygone era.

Description of construction:

Each waste disposal system consists of components meeting the individual needs of you and we can cite, among others:

1. Vacuum pump with accessories
2. Cyclone with accessories
3. Tubs for waste products with accessories
4. Pipelines with elbows and connectors
5. Power supply and control cabinet
6. Power and pneumatic systems
7. Control electrical installations

Taking into account the individual needs of each customer we are able to design the workplace in accordance with his wishes and expectations. The whole installation takes into account technological and sanitary requirements of the European Union.

Description of work:

Every person working on his post stands on a platform with optimal height in relation to the scope of their operations. During the whole time line slowly moves forward. All waste is thrown into designated for this baths and from time to time are automatically transferred to the vacuum system and routed to a cyclone and then into the waste container, which in turn are moved by motor transport to disposal.

Tubs can be located directly by person who performs the operation technology, and transport destination is located where the investor so wishes. The whole system of pipelines, tanks creates a sort of cobweb, which in a collision is steerable computer.

System is controlled by modern microprocessor controllers, along with clear information control panel. Waste goes by stainless steel pipelines (DN sizes from 100 to 350). Bulk tubs are made in different shapes and fitted together with the surface of the floor, or at the desired height, depending on the technology needs. Aggregate cyclones are made ​​of stainless steel and different sizes and shapes. The operation of our system is very cheap and simple.

Purpose of the vacuum system installation: 

• Adaptation to the EU requirements regarding transportation of waste in slaughterhouses, according to which, the way the "pure" and "dirty" slaughter cannot penetrate in any phase.
• Changing technical and sanitary standards for the safety and health of consumers.
• Automation of the production process, and thus increase work efficiency.
• The system allows to solve the problem of transport of the waste at the crossing of dirty and clean parts of the plant.

 Technology: 

• Vacuum technology safe for humans and the environment, in line with EU standards.
• Easy to use system using cyclones and pumps.
• The proposed solution minimizes compressed air consumption, and uses a vacuum that is manufactured according to the needs, which in turn provides significant energy savings.

 Specifications:

• Supply Voltage: 400V
• Power supply: from 11 to 15 kW
• Noise level: 60 dB 80 dB of pump during suction
• Capacity of underpressure battery: 1500 to 3000 L
• Pump capacity: 200 - 630 m3/min
• Electrical installation 24 DC and 230/400AC
• Consumption of compressed max. air 1m³/h
• The vacuum in the system bar -0.9 or 0.1 atm absolute pressure

OFFER FOR EXTRACTION DEVICE FOR CLEANING SPINAL CORD AND SPINAL CHANNEL "NAUTILUS"

Purpose of device:

- suctioning of the spinal cord and spinal canal clearing

- suction of carnivore-bones pulp

- suction of lung of poultry

- suction of blood residues and other contaminants

The device includes: 

1. waste tank
2. hose, length 3 m
3. nozzle equipped with handle and tool for tearing the core of the vertebral
4. vacuum filter
5. vacuum system
6. compressed air supply system
7. pneumatic control unit
   
   

Operation of the system:

The air from the tank and the suction hose is removed by a vacuum system. Cleaning tip is permanently attached to the hose by twisted joints with a gasket. The vacuum conditions in the interior of the core causes detachment of the channel and sucking it together with the remains inside the underpressure tank. More firmly attached portions of the core should be to detach by the blade located at the end of the suction tip. Others provided tips should be selected and used depending on the type of cleaning operation carcasses. The device should be mounted in the optimum location for the operation, plug it into compressed air, and then adjust the air pressure by reducer located in air handling unit. The minimum pressure should be 4 bar. In the case of willingness to increase the underpressure at the same time increase the suction pressure can be raised to 6 bar. The size of the set pressure can be read on the pressure gauge located in the air preparation unit mounted on the body of the device. Increasing the suction tips with the bracket will automatically launch the device and its location on a support device automatically turns off. Suction tips bracket can be mounted on the device or a structure directly next to the workplace of the person making the operation.

Extraction operation is very simple. Flexible hose and lightweight ergonomic cleaning tip that makes little effort needed to drain the spinal cord and spinal canal cleaning. After slaughter, turn off the device and open the tank lid bottom there already setting an appropriate waste container. The content of the container is ejected into a container, which can then be emptied into a container for disposal. The washing process involves cleaning the tank inside and outside the existing system at your central cleaning system or any other cleaner.

Our modern solution is very cheap to operate. Compressed air consumption lasting two or three minutes the one piece allows for significant financial savings.

Companies that have a vacuum waste transportation system, our device may be incorporated into this system. This eliminates the manual operation when emptying the tank. The new EU directive, and therefore also with Polish new regulations require that cattle was carried out extraction process of the spinal cord and spinal canal has been thoroughly cleaned, so that nothing stays in it. Halves the same should be done by an experienced employee in such a way that the entire channel was discovered. To clean the spinal cord in any case you cannot use curved nails or other not quite conventional methods, which are used to perform some operation. If any veterinarian sees such dealings have the right to contest the entire production and stop the slaughter until you install and run a suction device for professional cleaning of the spinal cord and spinal canal. Time to clean the canal of the spinal cord after halvining it should be as short as possible - so as not to exceed a few minutes. But that's not all, spinal canal after cleaning carcases should get to the cold. After obtaining the proper temperature should again hit the hall in strictly designated for this purpose, the place where the operation should be carried out of the total excision of the spinal cord. You cannot do that right away, because of the rules, and what is more, if you wish to cut back a half-carcass immediately it loses its commercial value and then it will be difficult to sell a crooked and in such a deplorable state. Cools down makes the muscles stiffen in the cold and the backbone of this process is fairly stiff and straight half-carcase holds. It is vital to the rapid extraction of the core content shortly after the bisection, because shipment by uncleaned carcass with the core can lead to contamination of the meat. After excision the device should be reused, but with the tip of the pulp extraction of meat and bone. Thus purified half-carcass shows only its real commercial value, and hence its price increases.

Basic technical parameters of the device:

–     Power- compressed air:                                         from 0,4 to 0,6   MPa

–     Maximum air consumption (during operation)     14    l/s

–     Cylindrical tank for waste                                     about  40   l

–     Weight without contents                                         up to  50   kg

The device designed by us is very modern and allows you to optimize the process of cleaning the carcass, which eliminates the very troublesome and expensive to cut the spine and is most recommended by veterinarians way to clean the spinal cord. Throughout the European Union is the most common device for cleaning the spinal cord.

If you have any questions regarding prices please contact us. At the same time we would appreciate a short message, if not satisfied with our offer you a variety of reasons. Then take steps to optimize the details of this offer. 

Upon request, we can provide a reference list of establishments in which we made our systems.